In many industries, like agriculture and mining, it’s necessary to weigh how much material is being transported in a haul truck.
Traditionally, this has been achieved using conventional truck scales. These are heavy-duty conventional scales, usually permanently mounted on concrete or in the form of portable weigh pads. After calibration, a loaded truck drives-up the weighing equipment to take the measurement. This process allows for the measurement of the flow of goods and other materials, from waste management loads bound for landfills to truckloads full of extracted minerals that must be weighed to calculate payloads.
Unfortunately, traditional truck scales are often times cumbersome, time-consuming, and expensive. The weigh scale method can cause truck drivers to lose time, decreasing throughput and supply chain efficiency.
Enter: 3D Volume Load Scanner
However, there is now a new technology that will vastly improve the accuracy and efficiency of weighing payloads: 3D volume load scanner technology. This new approach uses sophisticated scanners and software to create a three-dimensional map of the volume contained in a truck, which can then be used to calculate the payload weight. The 3D volume load scanner is far more efficient and cost-effective than conventional weighing methods.
Here’s an example of the load scanner technology from one the leading industry suppliers:
How It Volume Load Scanner Works
The 3D volume load scanner system works by using a special laser scanning device, which is located at the top of a pole, connected to a base. The truck drives under the laser detector, which scans the load inside. This data is then rendered into a 3D image showing the spatial distribution of the materials inside. The software is programmed to use this information to perform calculations that will identify the weight of the payload. It’s a much faster, easier process than the old systems, using laser scanners instead of requiring trucks to wait in line to sit on top of a scale.
The Benefits of the 3D Volume Scanner
Using a 3D load volume scanner has many advantages over truck scales. The process is quick and efficient, and minimizes the need for truck drivers to wait in long lines to get onto a truck scale system. Furthermore, 3D volume scanning provides information about how the material in a truck is distributed, allowing drivers to adjust for safer weight distribution. This helps decrease wear and tear on the vehicles, leading to long-term savings on repairs and replacements for shipping fleets. It’s also safer for the driver, since proper weight distribution decreases the chance of the truck rolling over in an accident.
Another advantage of 3D volume scanner technology is long-term data measurement and storage. The software programs that are used record the measurements of weight, volume, and distribution inside of trucks. This data is valuable to farming, mining, and shipping companies, and analysis of long-term trends can help companies plan for better optimization of their overall shipping systems. One of the best software solutions that’s suitable for most load scanner systems is the Payload Pro software suite. This platform was developed by Walz Scale, a globally recognized provider of various load scanning technologies and truck scales solutions. See the video below by Walz Scale to explore some of the new applications of the company’s Walz Scanner technology.
3D volume scanning technology is a cheaper, safer, and more efficient alternative to slow, burdensome truck scales for sale. They’re inexpensive to install, they work quickly to determine payload weight, and they provide new insights into long-term trends by recording weight and volume data. From mining to agricultural applications, this new technology will go a long way toward making supply chains more efficient across a wide variety of industries.
One of the most costly investments that many industrial and agricultural based companies face is the expense of weigh scales and measurement technology. Nowadays, heavy-duty weigh scales have become so costly, not only to purchase, but also to maintain and calibrate.
If your company requires weighing solutions, such as portable truck scales, weighbridges, or other high-volume weighing systems, you might find it hard to find an affordable solution that’s dependable and accurate. One of the best alternatives that can help solve all your weighing scale needs is utilizing rental weigh scale solutions.
Walz Scale: A Leader in Truck Scale Rentals
Walz Scale is one of the best truck scale rental companies that helps you meet all your weighing demands. Not only do they offer a huge selection of payload management solutions for rent, but they offer rental programs at a reasonable cost.
At Walz Scale, you can expect to get a number of weigh scale solutions such as portable truck scales for rent, Load Scanner Systems and On-board Truck Scales for Rent. Depending on your company’s needs, you can request a quote of these surfaces in order to get a comparison on how much you can save if you rely on weigh scale rental systems. When you hire or rent a weigh scale system from Walz Scale, their service team will ensure that your company’s weighing needs are covered and effectively taken care of.
Dependable & Accurate Weigh Scale Rental Solutions
Renting truck scale systems from Walz will ensure that your company runs smoothly and all the requirements are achieved. Instead of using traditional estimation methods of weighing trucks, it’s recommendable to use a perfect and accurate truck scale system that will give you accurate results on the total weight of your loaded trucks. Heavily loaded trucks pose a great risk on the drivers life and the associate company also risks heavy penalties and fines from authorities due to overloading. To avoid all this disgusting situations, it’s good to find a reputable company that will cover all your weighing needs with various payload truck scales for rent.
Each weigh scale system from Walz Scale includes customizable steel ramps and a self-contained frame that eliminates the need for concrete work and costly foundation. Several weigh scale systems are portable and are designed in custom manner that will make them easy for installation to start weighing trucks immediately. Portable scales for weighing truck loads from Walz are designed for operations that normally transport about 40 tons or less per load. The portable scales are perfectly engineered in a way that provides accurate weight measurement.
Advanced Truck Scale Weighing Systems Available
On-board truck scales are very easy to use and saves a lot of time than any other weighing scales systems. When the truck is mounted on the scales, a truck loader can load it with goods up-to the specified weight range without exceeding the limits. There are no chances of overloading with on-board truck scales as these features makes it the most recommendable truck weighing system.
With today’s ever changing economy, every business must look alternative ways on how to cut down it’s cost of production and become more profitable and efficient. There are many companies that have already taken a step further on programs and opportunities that improve they growth rates, and profits margins. From the current rise of fuel prices, VAT rates and cost of production, companies should try to minimize their expenditures by cutting down simple operational costs. With these weigh scale rental solutions by Walz Scale, businesses and personal users can leverage advanced technology at a more affordable price.
Heavy duty axle rail scales are designed to withstand an array of climates and applications to effectively weigh with accuracy for a number of applications. Axle rail scales, which are a unique form of scale systems, meet industrial field specifications for mining companies, farmers and agricultural producers, and other businesses in the shipment of large loads that need to accurately and efficiently weighed.
Although engineered with a low profile design, the common axle rail scale can yield increased levels of measurement accuracy. Their use is able to provide superior weighing performance regardless of application. Below we share some insights regarding this advanced technology to weigh rail car loads.
Ideal Applications of Axle Rail Scales
Axle rail scales are ideal for use in locations where it is not plausible for cumbersome and permanent scale installations, such as weighbridges. This type of rail scale is well-suited for portable and temporary applications that tend to require versatility without compromising accurate and reliable performance.
Portable axle rail scales can be moved with only two people (within 15 to 30 minutes) and all weight data and information can be electronically sent to a central location (or saved into the cloud). Further, some rail scale systems can capture accurate weights while the rail car is in motion. These are often called in-motion rail scale systems.
The farming industry can gain a great deal of benefit from the use of axle rail scales during its harvesting seasons. Crops that are to be transported can be accurately weighed using scales that are portable and, relatively, easy to use. Rail scale providers like Walz Scale specialize in these forms of rail scales for farmers and agricultural producers.
Rail Scales for Mining Companies
High volume mining companies can also benefit from leveraging rail scale technology. Nothing needs to be rerouted and production is never slowed when an axle scale has been incorporated into the daily routine. Also, the industry of mining must often transfer its payloads from trains onto ships or trucks, and that makes accurate measurements impeccably important. With the use of a complete axle rail scale for mining, a company can better guarantee that their shipments are not rejected at the port due to the payload exceeding weight guidelines.
Accurate readings that are intelligently mated with reliable calculations permits the mining industry the capability of knowing exactly what is leaving their mines by the hour as well as the precise hourly rate. This information is key as it pertains to the determination of revenue generation and productivity.
After a few moments of training, an axle rail scale can be put into use, allowing logistics and transport-based business as well as industrial companies to go about their routines as schedules. Whether via an in-motion rail weigh scale or standard portable axle rail scale, increased efficiency and profit margins can be realized with this advanced weighing technology.
The most accurate, durable, and long-lasting truck scales derive from the top-rated and reputable truck scale manufacturers. As a result, the companies that invest in truck scales need to know where they are getting their systems from.
Because most truck scale systems are high-dollar items that are vital to many different weighing operations, it’s critical to invest in the right technology. Below we showcase three of the most prominent and well-respect truck scale manufacturers in the U.S.
Walz Scale offers a complete line of truck scale and precision weighing equipment to use in a wide variety of industries. These include agriculture, construction, mining, industry and recycling. The company offers both surface and pit mounted loader scales as well as portable mining and rail scales. The portable scales make use of strain load cells and piezo load cell.
On the other hand, the loader surface or pit truck scales are electro mechanical systems employing both hydraulic and pneumatic load cells. Walz Scale aims to provide their customers not only with quality and reliable weighing solutions, but also the advanced tools for managing critical weight and payload data.
In addition to truck scales for sale, Walz Scale also offers a complete spectrum of alternative payload management solutions (such as the innovative load scanner technology) as well as truck scale software for data management and analyses.
Walz Scale also has specialized branches, such as Ag Weigh, which focus on farm truck scales and payload systems for agricultural producers.
Payload Pros is a company that specializes in the provision of portable scale solutions for use in industry, agriculture, recycling, construction and mining industries. The portable truck scales and weighing pads are aimed to provide a convenient, efficient and affordable means of carrying out various weighing operations.
Payload Pros offers weighing solutions that are desired to offer maximum versatility without compromising the precision of measurements. Various weighing scale designs are available, of either aluminum or steel construction and suited for light to heavy duty application.
This truck scale manufacturer has its headquarters in Webb City Missouri, with overseas warehouses in England and Canada. Cardinal Scale Manufacturing has over 110 distributors. It was founded in the 1950 during America’s construction boom. The company now offers a wide range of truck scales and weighing systems, as well as the peripheral equipment for this truck scales and weighing systems, such as steel deck weighbridge truck scales and various types of load cells units and portable weighing systems
Cardinal Scale Manufacturing offers electro-mechanical, electronic and hydraulic truck scales with load capacities ranging from a mere 3 tons to 34 tons. These are available as either surface or pit mounted truck scales.