Advanced weighing systems and load scanning technology (coupled with payload management software) is quickly replacing conventional, large, and cumbersome weighbridge truck scales. When choosing a heavy-duty weighing scale, the first two considerations are accuracy and efficiency.
Due to their demanding assembly procedures, their frequent need for calibration and their maintenance and upkeep needs, traditional weighbridge scales do not provide the high levels of efficiency and throughput that certain operations and applications require. The following truck scales and scanning systems are slowly replacing the conventional weighbridge. If you’re business is involved in heavy weighing, then you may want to consider these systems for you operations.
Portable Truck Scales
Portable truck scales like their name suggests are mobile and transportable to be used in various locations. They are built with a low profile and a high degree of accuracy. Portable truck scales come in different lengths, configurations, capacities and specifications to meet the needs of a high number of applications, including mining, farming, and construction.
Portable truck scales come handy when most of the weighing is done off-site or where you cannot erect concrete structures. They can accurately and efficiently weigh loads up to 0.8 million pounds. Portable truck scales can operate in dynamic or in-motion weighing mode depending on the application. To enable weighing in remote locations, the scales feature in-built or external battery.
Portable truck weigh scale systems have a number of advantages over weighbridge truck scales. First off, they are overload protected and can withstand several tons of weight. They also feature removable ramps meant to protect them from adverse terrain. Their low profile design makes them easy to use; trucks can easily move over them.
On-Board Truck Scales
Shown here is the on-board scale digital readout installed within the truck cab.
On-board truck scales offer an efficient and cost-effective way to calculate and to monitor the weight of trucks. There is no external weighing system required seeing that on-board truck scales are installed on the chassis of the truck. They work by monitoring the resistance created by the strain from the payload.
On-board weighing systems are versatile making them useful in a wide variety of applications and on different trucks. To make payload management easy, these systems are fitted with cab digital indicators. The operations of on-board truck scales are automated making it easy for novices to use. Like portable truck scales, these on-board scale systems are created to withstand heavy weights and overloading. On-board truck scales need to be well-calibrated in order for them to function accurately and efficiently.
The beauty of on-board truck scales is that they can be customized to meet the requirements of different applications. The basic design connects the system to the truck’s ignition switch. On ignition, the truck scale becomes active.
Load Volume Scanner
A load volume scanner does not weigh loads directly but instead scans the volume of the payload and generates 3D images. The system then uses basic inputs to define the density of the load and the weight per cubic metric. Using the data from the scanned volume, a load volume scanner system easily calculates the weight. It offers a plethora of benefits and is applicable in a wide variety of applications.
Trucks pass under the Load Volume Scanner unit in order for the system to scan the loads using advanced laser technology.
Load volume scanners are portable and are designed for accuracy and efficiency. Besides measuring the weight of loads, the system can be used to determine the distribution of payload thus enabling users to optimize throughput. They can scan the volume while the truck is in-motion. To this end, they come handy where a high number of trucks has to be weighed. Usually, the scanners are placed across a path and trucks drive beneath it.
The Walz Load Scanner is an in-motion volumetric load scanning system that is highly accurate, fast, and simple to install and operate. As a revolutionary alternative to truck scales and large, expensive weighing systems, the Walz Load Scanner’s volumetric load scanning capabilities seamlessly calculates volume metrics into weight in matter of seconds.
With this highly-advanced load volume scanning technology, operators can view high definition 3D volume images of truck loads, helping them optimize loading operations. The Walz Load Scanner is also integrated with the Payload Pro Operating System, a proprietary software platform developed by Walz. Compatible on virtually all types of computers and mobile devices, users can monitor, track, and manage load scan data remotely from any location.
Learn more about the Walz Load Scanner at LoadScanner.com or check out some of the industry applications in which this technology is being integrated.
Load Scanner for Caterpillar Production Studies
Caterpillar looks to Walz and the load scanner system for an advanced payload management solutions for its production testing and development needs. The Walz Load Scanner was used in conjunction with the company’s portable weigh scales to verify vehicle loads and load position.
The fully automated load scanner was proven to drastically improve operational efficiencies and data management compared other payload management systems Caterpillar deployed in the past.
Load Scanner for Dredging
Dredging operations can improve their process while realizing greater production numbers to their clients. The portable, in-motion Walz Load Scanner system is an exceptional tool for dredging contractors and end users who are seeking a precise solution to determine the actual amount of material that has been removed by any dredging operation.
Load Scanner for Waste Management
The Walz Load Scanner has been deployed and tested at numerous waste management facilities in North America. Onsite testing has proven that the load scanner system is very capable of improving overall process flow for managing the following conditions:
Daily cover loads
Storm debris loads
Contract dirt loads
Load Scanner for 3D Load Profiling
Mining operations trun to the Walz Load Scanner system to provide an advanced load profiling solution for their haulage fleets of mining trucks. The 3D volume load scan images provide allow mining operations to improve shovel operator performance as well as track mining truck body fill factors.
Load Scanner for Mulch Biomass Load Scanning
The possibilities of applications behind the Walz Load Scanner are virtually endless. A great example is how the load volume scanner system helps with mulch biomass operations and ensuring long truck bed loads are sufficiently loaded, scanned, and measured for adequate throughput.
If you’re seeking best-in-class load scanner technology, then look no further than the Walz Load Scanner. See how the load scanner is making further advancements by visiting WalzScale.com.
In many industries, like agriculture and mining, it’s necessary to weigh how much material is being transported in a haul truck.
Traditionally, this has been achieved using conventional truck scales. These are heavy-duty conventional scales, usually permanently mounted on concrete or in the form of portable weigh pads. After calibration, a loaded truck drives-up the weighing equipment to take the measurement. This process allows for the measurement of the flow of goods and other materials, from waste management loads bound for landfills to truckloads full of extracted minerals that must be weighed to calculate payloads.
Unfortunately, traditional truck scales are often times cumbersome, time-consuming, and expensive. The weigh scale method can cause truck drivers to lose time, decreasing throughput and supply chain efficiency.
Enter: 3D Volume Load Scanner
However, there is now a new technology that will vastly improve the accuracy and efficiency of weighing payloads: 3D volume load scanner technology. This new approach uses sophisticated scanners and software to create a three-dimensional map of the volume contained in a truck, which can then be used to calculate the payload weight. The 3D volume load scanner is far more efficient and cost-effective than conventional weighing methods.
Here’s an example of the load scanner technology from one the leading industry suppliers:
How It Volume Load Scanner Works
The 3D volume load scanner system works by using a special laser scanning device, which is located at the top of a pole, connected to a base. The truck drives under the laser detector, which scans the load inside. This data is then rendered into a 3D image showing the spatial distribution of the materials inside. The software is programmed to use this information to perform calculations that will identify the weight of the payload. It’s a much faster, easier process than the old systems, using laser scanners instead of requiring trucks to wait in line to sit on top of a scale.
The Benefits of the 3D Volume Scanner
Using a 3D load volume scanner has many advantages over truck scales. The process is quick and efficient, and minimizes the need for truck drivers to wait in long lines to get onto a truck scale system. Furthermore, 3D volume scanning provides information about how the material in a truck is distributed, allowing drivers to adjust for safer weight distribution. This helps decrease wear and tear on the vehicles, leading to long-term savings on repairs and replacements for shipping fleets. It’s also safer for the driver, since proper weight distribution decreases the chance of the truck rolling over in an accident.
Another advantage of 3D volume scanner technology is long-term data measurement and storage. The software programs that are used record the measurements of weight, volume, and distribution inside of trucks. This data is valuable to farming, mining, and shipping companies, and analysis of long-term trends can help companies plan for better optimization of their overall shipping systems. One of the best software solutions that’s suitable for most load scanner systems is the Payload Pro software suite. This platform was developed by Walz Scale, a globally recognized provider of various load scanning technologies and truck scales solutions. See the video below by Walz Scale to explore some of the new applications of the company’s Walz Scanner technology.
3D volume scanning technology is a cheaper, safer, and more efficient alternative to slow, burdensome truck scales for sale. They’re inexpensive to install, they work quickly to determine payload weight, and they provide new insights into long-term trends by recording weight and volume data. From mining to agricultural applications, this new technology will go a long way toward making supply chains more efficient across a wide variety of industries.