Unlike more conventional truck scales, onboard weighing systems are integrated onto the actual vehicles or equipment in order to weigh loads. These systems work by use of mounting sensors installed amid the chassis and axles of the equipment, vehicle or trucks. In vehicles, the load sensor system measures the deflection of the spring once the vehicle is loaded and instantly derives the weight of the load.
The measurement is made possible by electronic burden cells which applies strain gauge technology on the entire vehicle scale system. For the operator to easily record and assess the weight metrics, there is a digital read-out device which is fitted in the vehicle’s cabin. In majority of onboard weighing systems, the measurement is displayed in a huge LCD screen with well illuminated figures. In case the vehicle is fully loaded, an audible alarm produces a sound which serves as a warning to avoid overload.
In the mining industry, the bulk of production costs are experienced in transportation and load management. Weighbridges, portable truck scales and onboard weigh systems are options which can be applied for mining trucks. However, onboard weighing systems are incredibly superior and efficient in various aspects as outlined below.
Versatile Onboard Weighing Systems
Onboard weighing systems are very versatile as they can be integrated in a variety of load-bearing vehicles and equipment such as: conveyors, grain carts, haul trucks, wheel loaders, articulated trucks and mobile crushers.
These weighing scales are therefore superior to external trucks scales which are normally designed to be fitted on specific trucks. The versatility and adaptability of onboard weigh systems is also apparent in their ability to work on rough terrains and thus they are suitable in mining industry.
Further, there is no need to weigh the load again at the destination. The company’s time is saved thereby enhancing efficiency and productivity which may increase profitability. Using weighbridges and portable truck scales may take a lot of company’s time and money thereby reducing the profit margins or even cause to losses.
Affordable, High ROI Onboard Systems
Onboard weighing systems are normally reasonably priced and hence more affordable compared to weighbridges and portable truck scales. The cost of buying these weighing systems is justified by the cost a company will avoid such as; overload fines, catastrophes, fuel cost and other operational costs that are likely to be incurred when using other scales. By giving exact weight at where the loading is done, unnecessary costs are greatly reduced.
The above overview is a clear indication that onboard weighing systems for trucks help to facilitate payload optimization in the mining industry. This is because of their versatility, efficiency and value compared to weighbridges and other scales such as portable truck scales. Choosing onboard weighing scales will not only improve efficiency and productivity of a mining firm but it will also increase revenue collection and profitability. Onboard truck weighing systems are therefore an excellent solution to mining industry that handle large payloads and value great profit margins.
Truck scales are vital tools in payload weighing and management of mined materials and extracted resources. Truck weighing systems come in many different designs for specific weighing operations and application requirements.
While there are many types of truck scales and heavy-duty weighing systems available, in this article we highlight three of the most advanced weighing systems that optimize payload management processes. We also discuss how these truck scale systems facilitate more efficient weighing operations and payload management.
On-board Weighing Systems
On-board weighing systems, most commonly on-board truck scales, are integrated on the vehicle and can provide the weight of the vehicle that integrates it without the need for external weighing system. They are seamless installed on the chassis of the truck and the interface is provided at the driver’s cab.
On-board truck scales are equipped with a number of features to offer the following advantages
They are versatile and can be integrated with many types of trucks.
They are well design to withstand high load and ease usability.
Properly calibrated on board truck scales are highly accurate and reliable.
On-board scales are some of the most beneficial truck scales among the users of tractor trailers, wheel loaders, haul trucks, and other equipment. For more information about on-board truck scales, visit WalzScale.com.
Portable Weighing Systems
Portable weighing systems (such as portable axle scales and wheel weighers) are designed to be highly functional, easy to use, and accurate. The portable weighing scales by Walz have more advantages as compare to others since they are available in different lengths, specification and configurations. Therefore, they can weigh a wide range of vehicles, whether single or multiple axles. Portable weighing scale systems features the following:
Most systems are equipped with overload protection features, particularly heavy-duty wheel load weighers
They are heavy duty weighing scales as they can weigh several tons of weight.
The portable truck axle scales include optional ramps to be used in adverse terrain and undulating.
Available in different sizes and weighing capacities.
They can measure a wide range of vehicle, ranging from mining trucks to farming vehicles.
The portable truck scales are designed to be easy to use and carry less space therefore less training in required using it.
Load Volume Scanner Systems
Load scanning technologies have greatly revolutionized loading management operations. The load volume scanner system is not actually not a weighing scale but an alternative to use for scanning and calculating load volumes and converting it to weight metrics. This volumetric load scanning technology not only facilitates easy handling and enhances portability but also increase speed of producing accurate measurements.
Load scanners are only ideal for mining companies that demands in-motion weighing operations. It provides a simple and easy to install solutions for weighing needs and provide an alternative to the usual truck scales. It aids in optimizing the productivity and efficiency of your regular operations and also improving data analysis approach.
Load volume scanner systems can easily analyze high definition 3D images produce and troubleshoot distribution efficiencies. most of these Load Volume Scanner Systems integrate a software called payload pro operating systems, which ease correction and management of load scan data.
Overload fines and inaccurate load measurements can be devastating for any business model that depends on weighing heavy duty loads. Albeit, these fines and miscalculations can affect the finances of a company, all while posing challenges in pinpointing overloaded trucks or inaccuracies in weighing systems.
To this end, companies need accurate axle scales to ensure that all outgoing trucks meet the legal weight, or that outgoing loads are properly weighing and tracked for accurate accounting. While weighbridges and static weigh systems (such as pallet scales) are very common among weighing operations, many of these systems are falling at the wayside to more versatile, efficient and affordable truck axle scales on the market. Below are three advanced axle scale systems that can drastically improve weighing processes for many different companies.
In-Motion Axle Scales
In-motion axle scale utilizes modern load cells and weighing sensors technology to bring accurate truck weight. It is one of the best portable scales developed by Walz. The capability of this axle scale to weigh trucks when they move at a speed of 3MPH is perhaps the most sought after.
With in-motion axle scales, trucks can slowly pass over the weigh pads and the scale will still produce accurate weight readings.
Unlike other truck axle scales, this in-motion system does not require the truck to stop completely. It is made of high strength steel to ensure durability and up its capacity to weigh large trucks. The small sized removable ramps reduce the bulkiness of the in-motion axle scale and makes it portable.
The versatility of the in-motion axle scale makes it easy for you to weigh your truck anywhere you like. The modern weight terminal comes with a rechargeable battery and an LCD display. This means that you can weigh trucks for a long time without stopping for a recharge and the display shows the weights accurately.
The advantages of this scale system are: it is affordable to buy and to operate (since you do not require extra manpower), it is versatile for many applications, it gives accurate results, and it offers many different settings for specific uses.
On-Board Axle Scales
On-board weigh scales have revolutionized weighing standards. They are installed on the truck and they deliver fast and accurate weight measurements. Though the on-board axle scale system may sound complex, the technology behind them is simple. They feature load cells (called strain gauge load cells) that allow them to withstand maximum weight and above maximum weight.
This is a brief overview of how on-board axle scales are installed on a vehicle (in this specific case, a wheel loader.)
These load cells are installed within the between the body and the chassis of a truck. They shift in electrical resistance thus giving accurate weight measurements. These on-board axle scale systems also feature a digital display that shows the driver or operator the amount of weight they are carrying. This is aided by an alarm system that goes off when the maximum weight is reached.
The reason why these axle scale systems are very popular is because they are flexible, durable and very cost effective. They are also efficient.
Portable Truck Axle Scale
Portable axle scales are popular and are being utilized by a plethora of industries including farming, mining, construction and waste management among others. They are designed with a simple profile and a mobile design but they yield great accuracy.
Most portable truck axle scales can withstand maximum load thanks to the overload protector they are equipped with. They come in varied lengths and weighing capabilities. They feature optional ramps that come handy in adverse and undulating terrain. They are easy to use and do not occupy a lot of space.
Wheel Weighers (also called wheel pads) are among the most popular portable axle scales to weigh trucks. They weigh trucks simply by being placed below the wheel. Given that they are made of aluminum, they are extremely light in weight. The benefit of portable truck axle scales is that they can be carried anywhere and they are accurate in weighing.
Walz Scale is a global leader in truck scales and precision weighing equipments. Its weighing scales are popular among businesses that deal in transportation, recycling, mining, and agriculture and laboratory transportation.
The popularity of its products across various industries is because of their high quality, innovation technology and unrivaled customer support. The company further makes it possible for different people and businesses with different budgets to use their products by renting them. Furthermore, the company can help your business achieve its maximum performance by providing individually tailored Walz Scale solutions that meet your environment special needs.
Walz Scale also prides in its ability to offer load management solutions that stretch far beyond truck scales. Its world-class load scanner technology is supported by top of the line software for tracking and management. Its load management software and technology platforms are mostly integrated with various truck scales to offer you with optimized solution for maximum throughput.
The company became leader in provision of exceptional weighing solutions thanks due to its unrivaled dedication to technology based solution. Some of the popular weighing solutions by Walz include on-board scales, conveyor belt scales, wheel loader scales, rail scales and weighbridge scales, among other mining scale systems.
Walz weighing scales are not only designed to gather valuable data but also to help in processing and transfer of data to management information systems of the users. Walz in-line to remain true to its name as the leader in weighing solutions, has come up with a revolutionary 3D Payload Scanning Technology convenient for many different applications beyond mining, such as harvest management for farmers, biomass, construction, and waste management.
Enter The Revolutionary 3D Payload Volume Scanner System
The 3D Payload scanner technology works by incorporating advanced data management software and laser scanners to provide users with cost effective and accurate way of determining the actual volume in their trucks. Unlike other truck scales, the revolutionary 3D Payload scanner by Walz operates while the vehicle is in motion, which ensures increased vehicle throughput while still offering real time load volumes.
It is convenient and flexible to use the 3D load scanner system as it can be configured in several different ways. You can mount it permanently or on a block or even as a mobile system on trailers enabling you to manage your mining loads at multiple locations effortlessly.
The system scans trucks when empty and loaded to get the actual carried volume. It is possible to save empty scans of your trucks on the system eliminating the need to rescan your empty trucks resulting in greater output. The system is also highly accurate and reliable eliminating the need for manually counting or guessing the truck loads.
Walz Payload Scanner is also highly economical for mining industry as it eliminates the need for costly, heavy-duty truck scales as it can be operated and accessed remotely. The ability to operate and access manually makes it possible to set up the system and run it without staff on the site.
The system further offers you with an option to save data in a web based cloud reporting site, which enables you to monitor your mining operations in real time from tablets and mobile phones. The system is also designed to withstand harsh conditions. The system can be left to operate on its own for years without the need servicing or maintenance in different climate and weather conditions.
Payload Scanner Features
3D Imagery: The system lets you see in real time what your trucks are carrying. The scan report offers you insight on material compaction, load position, spillage and carry back. This is visible through the 3D images produced by the system.
Mounting Hardware: The system has an effective design that allows it to be mounted as to be above the trucks. The design enables it withstand different weather and terrain conditions for an extended durability. It is also easy to weigh trucks as they just need to pass under the scanning post. The system is easy to install. Furthermore, the absence of physical contact eliminates the need for regular maintenance and servicing.
Payload Pro Operating Platform: The load scanner system comes with an exciting operating platform that allows you to manage information retrieved from each truck remotely. You can also sync data through cloud to allow you access data from anywhere.
While Walz has designed many mining related weighing scales designed to reduce complexity and challenges of weighing, the 3D Load Scanner System is on class of its own. It not only helps mining industry improve efficiency and throughput, but it also helps reduce costs associated with weighing systems as you do not need staff to operate the system or even a technician to undertake regular servicing and maintenance.
Every business must have the ability to measure its output accurately if it hopes to make profits. The need for precise measurement is even greater in the mining industry. Valuable materials extracted have to be measured to highly accurate units. Rail scales are used in measuring products extracted and processed within large industrial operations and therefore perform an important function.
In most cases, the materials transported via rail from the mine end up on other forms of transports such as trucks or even ships before heading to their final destination. There is a need to be clear on the real weight of the products before they are transferred to another carrier. Road transport is particularly sensitive because any overloading can lead to huge fines to the transporter.
Value & Benefits of Rail Scales for Mining Operations
Apart from ensuring that rail cars are not overloaded, computing the weight of the products in mining sites gives the management the records of the actual amount of products leaving their mine. The use of rail scales also minimizes the rejection of consignments delivered to the port on the basis of not meeting or exceeding their expected weight.
The benefit of calculating the weight of the mining payload is that it allows the company to make a record of materials dispatched from the mine over a certain period of time. Further, it ensures that the transporter taking over the consignment gets an evenly balanced load. Any unverified weight may lead to uneven loading that poses a danger to the transporter.
In addition, rail scales can eliminate the need for large and expensive truck scales that would otherwise be required if the materials are not measured at the point of exit. The use of the scales on the rails means that mining companies do not have to spend their limited resources on the construction of weighbridges. It also means that there is less damage on the rail line due to the controlled weight.
Primary Types of Rail Scale Systems
There are two main types of rail scales, these are static rail scales and in-motion rails scales. Depending on the circumstances, mining industry operators may choose to use either of the two. However, the most miners prefer scales that measure goods while in motion because they are easier to use and are more efficient.
Static Rail Scales
Static types of rail scales are best for measuring rail cars that hold products that sit in one location for some time. This type of rail scale is fitted on any part of the rail. The car being measured has to be stationary on top of the scale to get an accurate measurement.
In-motion Rail Scales
These types of scales are very effective and accurate and are the preferred choice for many miners. One may opt for an in-motion scale that can be placed anywhere on the line and set up in as little as 30 minutes. There is also an option of portable in-motion rail scales that can be used anywhere along the rail line. Some of these scales come with smart software that provides fast reports on the weight of the rail cars.
Mining companies no longer have to spend a lot of money on rail measuring solutions. The use of rail scales makes it easier for them to get faster and more accurate results.
The Walz Load Scanner was recently unveiled and its capabilities have stoked the interests of many companies involved in payload management, particularly mining, construction, and farming operations.
In essence, with the Walz Load Scanner system, loaded trucks that are carrying valuable and monetize-able payloads (e.g. coal, grain, building materials, etc.) can be easily scanned to produce a 3D image of the truck bed passing through. This not only ensures that trucks are fully top-off (to ensure efficiency in one’s operation,) but this also helps in measuring and calculating the value of these loads for future transactions.
How Does The Load Scanner System Work?
The Walz Load Scanner system functions via the following steps:
1. An empty truck will be scanned at the start. A series of 3D laser scanners will be used to scan the unit.
2. Information on how much it weighs will then be calculated by a computer program. It will analyze the depth and intensity of a load and create a 3D image of how it is loaded.
3. The information on the load scan will be stored in the device’s memory bank.
4. The truck can go through again when it is filled with all of the materials it is to carry around.
5. The results of the measurement will then be generated. It will analyze the depth and intensity of a load and create a 3D image of how it is loaded.
A Fully Functional Load Scanner Setup
This is a great and functional load scanner system that can work wonders for all kinds of different scanning and measuring functions. It has many functions that make it fully worthwhile:
The load management software (that comes with most load scanner packages) will create a fully 3D layout of how the items in the unit were measured. This layout will show information on things like how the materials are loaded, any compaction in the space and whether or not any spillage has taken place at a given time.
All data can be sent in a wireless manner to a computer or a mobile device that has the software. The key is to link the device up to the scanners so all data can be read as necessary from any device.
Load tickets can also be generated by the load scanner system by WalzScale.com. These tickets are necessary for reading information on each load that comes about. This is used for not only reporting on items but to also ensure that clients are billed properly based on what is being transported at a given time.
Many Different Advantages
There are several great features of the Walz Load Scanner that have made it one of the most trusted units in the market.
All data can be printed out as needed or stored on a cloud-based platform as needed.
The readouts that are printed are fully detailed and give off more than enough information with regards to how different items are to be measured and used.
RFID and video recognition systems may be added to the load scanner if needed. This is to create a better overall look that fits in with the demands one has for getting items ready.
All of this works well for trucks as they are in motion. It could potentially reduce the overall stopping time for a vehicle as needed.
Businesses and other entities that need to get their trucks measured and reviewed the right way can trust the Walz Load Scanner. This will quickly and easily measure the weight of a truck in order to get a full idea on what is being carried. The setup works quite well for ensuring that the right materials are measured and checked as needed.