One of the common sites in our roads today includes logistics companies and freight forwarders. These companies operate in highly sensitive business environments and small details can have a huge impact on their profits and the satisfaction of their customers in the long-run. This is the primary reason why the companies shouldn’t leave anything to chance particularly when weighing the loads they are shipping for transportation.
Ideal truck scales for freight forwarders help in preventing overloading and also enables safer and optimal loading of the vehicles. By investing in one of the reliable truck scales you will be able to provide reliable and timely services to your customers and also maximize your profit.
Truck scales are also ideal for individuals desiring to reduce variances between stated weight and the actual shipping weight. The best truck scales for freight forwarders and related transport companies include weighbridge truck scales, portable truck scales and on-board truck scales.
Weighbridge Truck Scales
Weighbridge truck scales are a good investment for permanent and semi-permanent weighing sites that need a heavy-duty truck scale. This form of truck scales can help in optimizing the weighing operations and therefore ensures faster throughput (this is important for freight forwarders profitability). These truck scales feature stronger weight sensors, durable materials, rugged designs and manufacturers observe quality standards when producing them. As a result, the scales are dependable and accurate including in the toughest industrial environments.
Depending on the use of the weighbridge truck scale and the location, you can invest in above ground or pit mounted weighbridges. Payload Pros is dependable company that specializes in both types of weighbridge scales. In addition, you can also pair it with a wider range of indicators, accessories, and software for complete customization particularly if you need complete customized weighing or data management solution. Generally, weighbridges function by utilizing several load cells capped off with flat load plates that allow accurate readings.
Portable Truck Scales
Portable truck scales are ideal in situations where portability is highly important and in places where construction of concrete foundations is impossible. The scales are suitable for 3PL companies and freight forwarders – they can handle around 80,000 pounds. These portable weighing scales are available in various configurations, lengths and capacities and therefore you will have a chance of selecting only what suites your needs.
You can also customize portable truck scales to allow usage of various peripheral components including digital weight terminals, large weight terminals and ticket and receipt printers. Companies that specialize in portable truck scales, such like AgWeigh, offer a complete array of systems for various capacities
You can run portable axle scales in dynamic weighing or in-motion mode depending on your application. The two modes allow the user to weigh their vehicles without having to stop or increasing throughput. These portable scales for truck axle weighing may also feature external or built-in battery for better weighing in the remote areas.
On-board Truck Scales
If you are looking for a cost-effective and efficient way of calculating and monitoring the weight of your trucks, then on-board truck scales are ideal for you. on-board scales basically function by monitoring changes in electrical resistance which result from payload caused strain.
After purchasing an on-board truck scale from a reputable supplier like Walz Scale, you can customize it to fit your specific measuring requirements and needs but the fundamental design wires the entire system through the display and truck ignition switch. This wiring allows for instant application. This means that the system will become active after you have ignited your vehicle. The driver monitors the load through the scales display while alarm tones warn when the weight exceeds the set limit. The scales are ideal for freight forwarders and third party logistics companies with large fleet of trucks.
For commercial vehicles that carry cargo and earthmoving machines that haul payloads, determining the weight being carried is a vital metric that demands accurate and efficient calculating. On-board weighing systems are one of the best systems in determining these critical load weights. Offering incredible efficiency and versatility for use on many different vehicles and pieces of equipment, on-board weighing systems is one form of truck scale technology that serves many functions.
On-Board weighing systems work with mounting sensors that are installed between the axle and the chassis of the vehicle. The load sensor system will measure spring deflection when the vehicle is loaded, and the on-board load weight can then be measured instantly. With a digital read-out display inside the vehicle’s cab, on-board weighing systems make it easy for operators to record and assess these important metrics.
These on-board weigh scales for trucks can are integrated with specialized software for payload and production management. For instance, the Payload Pro software platform from Walz Scale is specifically designed for operations looking to optimize production and manage stockpile inventories. Together, with the complete suite of Payload Pro software apps and on-board truck scales, companies like Walz Scale help operators better manage their production of all of their payload devices.
How On-board Weighing Systems Works
A look at the cab-mounted read-out display tells the operator the load weight. This is measured through an electronic burden cell, applying strain-gauge technology into the overall truck scale system. The cell is temperature repaid and needs minimum maintenance.
In most on-board weighing systems, the indicator shows weight on a huge LCD show with illuminated digits, and the process can not be simpler.
Features & Advantages of On-board Weighing Systems
On-board weighing systems are designed to work on all models of haul trucks, loaders, excavators, and other forms of earth moving machines.
For more information about the various types of on-board weighing systems and truck scales for sale, visit WalzScale.com to learn more.
Components of On-board Scale Systems
1. Load Cells – These components utilize a weight air transducer that changes over a power into a quantifiable electric yield. It is utilized for a suspension, freight truck. The heap cell identifies the descending power through bowing, pressure and tension.
2. Air Suspension PSI Gauges – This is a mechanical air suspension gauge designed to accurately measure the weight of any commercial truck. This type of truck scale is commonly used in farming for hog, grain, and feed businesses. The weight is shown through a standard PSI.
3. Wireless Operations & Software Sync Sync – This is a digital wireless remote-operated weight monitoring device that accurately gauges the loading weight for all types of air suspensions. It helps the driver monitor the weight safely at any location away from the loading area. The device delivers an audible alert if the truck reaches the maximum loading capacity.
4. Analog On-board Weighing – This is a gauging device calibrated to show the weight of the cargo kilograms. This type of the weighing system works on any type of air suspension.
The Last Word on On-board Scales
Overloading or underloading is the most common problem encountered by those who engage in the trucking industry. To eliminate this kind of problem, on-board scales are now able to offer maximum efficiency. Certain models can accurately display on-the-ground weight for steering, drive and trailer axles. Some are not affected by altitude, temperature or humidity.
On-board truck scale technology allows trucking companies to effectively monitor and manage weight compliance, which in turn eliminates overweight fines that can be imposed by federal and local authorities when monitored at any required checkpoint.
Accurate weight monitoring allows for maximum load efficiency, thereby decreasing the overall cost-per-mile for the load-hauling industry. Using on-board scales is indeed quite a benefit for vehicle owners to consider.
Heavy-duty weighing scales have become one of the most vital parts of all agricultural and industrial companies across the globe today. Every company is striving at investing in an accurate, durable and long-lasting weighing scale that utilizes the right technology. Therefore, if your company invests in truck weighing scales, it is imperative to go for top truck scales that have been tested and proved to give the most accurate results and give value to your money in the long run.
Not only is costly to invest in weighing scales and measurement technology, but it has proved more expensive to maintain and calibrate the heavy-duty truck weighing systems. As it result, it calls for every company to go for the top trucks available in the market today. Therefore, this article is intended to give you details on top three truck scales that are taking 2016 by storm.
1. Weigh-In-Motion (WIM) truck scales
Weigh-in-motion (WIM) scales are some of the most advanced truck scales with fascinating features designed to offer a cost-effective means of measuring gross and truck axle weights without having any hindrance on the traffic flow. They are truck weighing scales that are commonly used in commercial weight enforcement by screening all vehicles that are entering a weigh station and directing all overweight trucks to a static scale.
Furthermore, WIM truck weighing scales are used in virtual weigh stations to monitor traffic by using a software application, which identifies all vehicles that are carrying a load weighing more than the allowed maximum and sends the vehicle`s image through a wireless means to an authority located at the scale site.
2. Portable Wheel Weighers
Portable wheel weighers are also known as portable axle scales. Portable wheel weighers are designed to provide incredible benefits to various application due their rugged yet versatile design. Some of the advantages that you will enjoy from this weighing scale include:
a variety of truck scale designs to suit your specific needs
Moreover, these wheel weighers are portable truck scale systems that offer convenient weighing for both over-the-road and off-the-road trucks. The portable truck system is also designed in such a way that it can be suitable for use in construction, demolition, logging, and any other operations that involve movement from one site to the next.
3. On-board Weighing Scales
On-board weighing scales are designed to optimize weighing efficiency in every load you transport using your truck. On-board weighing systems are a brilliant scale system that are installed on the actual load-transporting vehicle, enabling drivers to know the precise load weight while in transport. This makes efficient use of time by reducing the stops that you would make with traditional scales. On-board weigh scales also play a vital role in limiting the risk of breakdowns and accidents that would be caused by overweight trucks.
It is a portable scale in the way that it is convenient for use at any given time and place. On-board weighing scales come in a variety of models with its seamless design that can that can be installed on various types of vehicles. You can get an on-board weighing scale for tractor trailers, straight trucks, and wheel loaders.
Advanced weighing systems and load scanning technology (coupled with payload management software) is quickly replacing conventional, large, and cumbersome weighbridge truck scales. When choosing a heavy-duty weighing scale, the first two considerations are accuracy and efficiency.
Due to their demanding assembly procedures, their frequent need for calibration and their maintenance and upkeep needs, traditional weighbridge scales do not provide the high levels of efficiency and throughput that certain operations and applications require. The following truck scales and scanning systems are slowly replacing the conventional weighbridge. If you’re business is involved in heavy weighing, then you may want to consider these systems for you operations.
Portable Truck Scales
Portable truck scales like their name suggests are mobile and transportable to be used in various locations. They are built with a low profile and a high degree of accuracy. Portable truck scales come in different lengths, configurations, capacities and specifications to meet the needs of a high number of applications, including mining, farming, and construction.
Portable truck scales come handy when most of the weighing is done off-site or where you cannot erect concrete structures. They can accurately and efficiently weigh loads up to 0.8 million pounds. Portable truck scales can operate in dynamic or in-motion weighing mode depending on the application. To enable weighing in remote locations, the scales feature in-built or external battery.
Portable truck weigh scale systems have a number of advantages over weighbridge truck scales. First off, they are overload protected and can withstand several tons of weight. They also feature removable ramps meant to protect them from adverse terrain. Their low profile design makes them easy to use; trucks can easily move over them.
On-Board Truck Scales
Shown here is the on-board scale digital readout installed within the truck cab.
On-board truck scales offer an efficient and cost-effective way to calculate and to monitor the weight of trucks. There is no external weighing system required seeing that on-board truck scales are installed on the chassis of the truck. They work by monitoring the resistance created by the strain from the payload.
On-board weighing systems are versatile making them useful in a wide variety of applications and on different trucks. To make payload management easy, these systems are fitted with cab digital indicators. The operations of on-board truck scales are automated making it easy for novices to use. Like portable truck scales, these on-board scale systems are created to withstand heavy weights and overloading. On-board truck scales need to be well-calibrated in order for them to function accurately and efficiently.
The beauty of on-board truck scales is that they can be customized to meet the requirements of different applications. The basic design connects the system to the truck’s ignition switch. On ignition, the truck scale becomes active.
Load Volume Scanner
A load volume scanner does not weigh loads directly but instead scans the volume of the payload and generates 3D images. The system then uses basic inputs to define the density of the load and the weight per cubic metric. Using the data from the scanned volume, a load volume scanner system easily calculates the weight. It offers a plethora of benefits and is applicable in a wide variety of applications.
Trucks pass under the Load Volume Scanner unit in order for the system to scan the loads using advanced laser technology.
Load volume scanners are portable and are designed for accuracy and efficiency. Besides measuring the weight of loads, the system can be used to determine the distribution of payload thus enabling users to optimize throughput. They can scan the volume while the truck is in-motion. To this end, they come handy where a high number of trucks has to be weighed. Usually, the scanners are placed across a path and trucks drive beneath it.
AgWeigh is one of the leading manufacturers of weighing technology and truck scales designed for agricultural producers. Farmers seeking reliable yield management software, agricultural weighing systems, and truck scales can depend on AgWeigh products for all levels of farming.
The agricultural weighing scales from AgWeigh.com offer cost effective solutions for farmers as they cater to a wide spectrum of budgets as well as weighing operations. Below are some of the most reliable agricultural weighing scales that are currently in high-demand.
Portable Axle Scales
Portable axle scales are the real deal if you are looking for an easy weighing system that takes away the bulkiness and the stress associated with large types of truck scales. These allow you to weigh your inputs loaded on the truck right from seed time or before taking your yields to the grain bin or the market.
Portable axle scales from AgWeigh.com have a major advantage in that they can help prevent against costly overweighing. AgWeigh offers different models of AXHD Series Portable Axle Scales which are very robust and easily portable plus they can be set-up and disassembled with ease at any given location where there is hard compact surface within the farm.
AgWeigh is also one of the few producers of weigh-in-motion axle scales, shown in the video below:
Onboard Truck Scales
AgWeigh also has a number of onboard truck scales that are ideal for use in different conditions and for different jobs. These agricultural weighing scales come in different sizes and shapes and guarantee efficiency to farmers especially during the heavy harvesting season.
Onboard truck scales are suited for high volume agricultural producers and farmers who aim at tracking their truck weights in order to manage their produces well, eliminate losses and avoid overload fines.
Onboard truck weighing scales are extremely reliable and durable owing to the fact that they are designed to capture accurate weights using hydraulic pressure located in the skid steer loader. These agricultural weighing scales are easy to install and come with a basic operator interface that is small and compacted thus making it easy to locate within the truck cab.
Grain Cart Scales
Grain cart scales from AgWeigh also comes in handy for farmers as they help in maximizing on the onboard weighing technology. The scales offer seamless weighing solution for farmers seeking to weight their harvested grain and can be purchased alongside different mounting systems and weighing bars which makes it easy to install them directly to grain carts or any other related equipment.
Grain cart scales are designed to work efficiently under harsh conditions and can also be used extremely without failure. AgWeigh grain cart scales are easy to install and come with a wide range of scale displays ranging from basic to more superior weighing terminals.
AgWeigh agricultural weighing scales are an ideal solution for farmers and producers interested in mobile solutions that will help in the management of their yields. The smartest thing is that these systems come in different sizes thus offering a solution for different situations and needs right in the field. With the custom-integrated onboard scales, agricultural producers can enjoy ultimate convenience and simplified weighing processes any season.
Truck scales are vital tools in payload weighing and management of mined materials and extracted resources. Truck weighing systems come in many different designs for specific weighing operations and application requirements.
While there are many types of truck scales and heavy-duty weighing systems available, in this article we highlight three of the most advanced weighing systems that optimize payload management processes. We also discuss how these truck scale systems facilitate more efficient weighing operations and payload management.
On-board Weighing Systems
On-board weighing systems, most commonly on-board truck scales, are integrated on the vehicle and can provide the weight of the vehicle that integrates it without the need for external weighing system. They are seamless installed on the chassis of the truck and the interface is provided at the driver’s cab.
On-board truck scales are equipped with a number of features to offer the following advantages
They are versatile and can be integrated with many types of trucks.
They are well design to withstand high load and ease usability.
Properly calibrated on board truck scales are highly accurate and reliable.
On-board scales are some of the most beneficial truck scales among the users of tractor trailers, wheel loaders, haul trucks, and other equipment. For more information about on-board truck scales, visit WalzScale.com.
Portable Weighing Systems
Portable weighing systems (such as portable axle scales and wheel weighers) are designed to be highly functional, easy to use, and accurate. The portable weighing scales by Walz have more advantages as compare to others since they are available in different lengths, specification and configurations. Therefore, they can weigh a wide range of vehicles, whether single or multiple axles. Portable weighing scale systems features the following:
Most systems are equipped with overload protection features, particularly heavy-duty wheel load weighers
They are heavy duty weighing scales as they can weigh several tons of weight.
The portable truck axle scales include optional ramps to be used in adverse terrain and undulating.
Available in different sizes and weighing capacities.
They can measure a wide range of vehicle, ranging from mining trucks to farming vehicles.
The portable truck scales are designed to be easy to use and carry less space therefore less training in required using it.
Load Volume Scanner Systems
Load scanning technologies have greatly revolutionized loading management operations. The load volume scanner system is not actually not a weighing scale but an alternative to use for scanning and calculating load volumes and converting it to weight metrics. This volumetric load scanning technology not only facilitates easy handling and enhances portability but also increase speed of producing accurate measurements.
Load scanners are only ideal for mining companies that demands in-motion weighing operations. It provides a simple and easy to install solutions for weighing needs and provide an alternative to the usual truck scales. It aids in optimizing the productivity and efficiency of your regular operations and also improving data analysis approach.
Load volume scanner systems can easily analyze high definition 3D images produce and troubleshoot distribution efficiencies. most of these Load Volume Scanner Systems integrate a software called payload pro operating systems, which ease correction and management of load scan data.
As a developer, engineer, and manufacturer of weighing systems (which extend into areas of data transfer data systems and software,) PFREUNDTis a German-based company that leads other organizations in its field by having pioneered and innovated the technology in on-board weighing systems and on-board truck scales.
PFREUNDT is known for exhibiting a high level of reliability and is known worldwide among those in the disposal, extraction and recycling business. Because of a good reputation that the company built through the years, PFREUNDT has become the partner-of-choice for other organizations in need of on-board weighing systems for many different applications.
Currently, the company has more than 40,000 systems in use and it is listed in the “Lexicon of German World Market Leaders,” a respectable authority of when it comes to European business standards.
Highly Functional & Customizable On-board Scales
One of the main reasons why PFREUNDT receives the global respect and admiration of its many partners is because of the fact that it produces the highest quality on-board scales in the market as far as weighing systems are concerned. To do this, it ensures that that all measures concerning its products and services are strictly monitored and controlled.
One of the most admirable traits of the company is its ability to keep up with the times. Through the years, it was able to adapt to changes in the market and in legislation. With customer satisfaction in mind, the company has always been able to meet the demands of the market. Year in and year out, the company constantly seeks to improve all facets of its business and has greatly evolved its line of on-board weighing systems.
Success Behind PFREUNDT On-board Technology
PFREUNDT did not become an industry overnight. The company’s success is a product of good practices that it has implemented since its inception. One of these practices is the individual consultation that the company conducts with its customers.
Through this practice, the company is able to fully understand the needs of its customers. If you are in a company that is in need of on-board weighing systems or on-board truck scales, then you should not hesitate to get in touch with PFREUNDT through any of the available communication channels. If you will call or send an email to the company, you are assured of receiving a prompt reply. Whether your requirement is big or small, the company is at your disposal.
PFREUNDT also ensures that it always provide the best service to its customers. This is the reason why the company employs its own installation teams. The members of these teams are highly qualified to handle and install top-of-the-line measuring equipment and software.
They are highly trained, not only about the products and services being provided by the company but also of safety and quality standards that are being implemented by some of the world’s most discerning organizations. The company’s installation teams provide quick, reliable and competent service to assure its customers of a hassle and worry-free installation.
Another secret to the success of PFREUNDT is its penchant for going the extra mile just to meet the needs of its customers. As an added service, the company offers on-site calibration to companies in Germany and in neighboring countries.
So if you are a company that is on the lookout for good and reliable weighing systems, do not hesitate to use PFREUNDT on-board weighing systems and truck scale technology.
Overload fines and inaccurate load measurements can be devastating for any business model that depends on weighing heavy duty loads. Albeit, these fines and miscalculations can affect the finances of a company, all while posing challenges in pinpointing overloaded trucks or inaccuracies in weighing systems.
To this end, companies need accurate axle scales to ensure that all outgoing trucks meet the legal weight, or that outgoing loads are properly weighing and tracked for accurate accounting. While weighbridges and static weigh systems (such as pallet scales) are very common among weighing operations, many of these systems are falling at the wayside to more versatile, efficient and affordable truck axle scales on the market. Below are three advanced axle scale systems that can drastically improve weighing processes for many different companies.
In-Motion Axle Scales
In-motion axle scale utilizes modern load cells and weighing sensors technology to bring accurate truck weight. It is one of the best portable scales developed by Walz. The capability of this axle scale to weigh trucks when they move at a speed of 3MPH is perhaps the most sought after.
With in-motion axle scales, trucks can slowly pass over the weigh pads and the scale will still produce accurate weight readings.
Unlike other truck axle scales, this in-motion system does not require the truck to stop completely. It is made of high strength steel to ensure durability and up its capacity to weigh large trucks. The small sized removable ramps reduce the bulkiness of the in-motion axle scale and makes it portable.
The versatility of the in-motion axle scale makes it easy for you to weigh your truck anywhere you like. The modern weight terminal comes with a rechargeable battery and an LCD display. This means that you can weigh trucks for a long time without stopping for a recharge and the display shows the weights accurately.
The advantages of this scale system are: it is affordable to buy and to operate (since you do not require extra manpower), it is versatile for many applications, it gives accurate results, and it offers many different settings for specific uses.
On-Board Axle Scales
On-board weigh scales have revolutionized weighing standards. They are installed on the truck and they deliver fast and accurate weight measurements. Though the on-board axle scale system may sound complex, the technology behind them is simple. They feature load cells (called strain gauge load cells) that allow them to withstand maximum weight and above maximum weight.
This is a brief overview of how on-board axle scales are installed on a vehicle (in this specific case, a wheel loader.)
These load cells are installed within the between the body and the chassis of a truck. They shift in electrical resistance thus giving accurate weight measurements. These on-board axle scale systems also feature a digital display that shows the driver or operator the amount of weight they are carrying. This is aided by an alarm system that goes off when the maximum weight is reached.
The reason why these axle scale systems are very popular is because they are flexible, durable and very cost effective. They are also efficient.
Portable Truck Axle Scale
Portable axle scales are popular and are being utilized by a plethora of industries including farming, mining, construction and waste management among others. They are designed with a simple profile and a mobile design but they yield great accuracy.
Most portable truck axle scales can withstand maximum load thanks to the overload protector they are equipped with. They come in varied lengths and weighing capabilities. They feature optional ramps that come handy in adverse and undulating terrain. They are easy to use and do not occupy a lot of space.
Wheel Weighers (also called wheel pads) are among the most popular portable axle scales to weigh trucks. They weigh trucks simply by being placed below the wheel. Given that they are made of aluminum, they are extremely light in weight. The benefit of portable truck axle scales is that they can be carried anywhere and they are accurate in weighing.
When searching for right types of truck scales for sale, users typically seek weighing systems that can improve efficiency and productivity. Truck scales are becoming part-and-parcel of the modern weighing systems used for advanced load management. In fact, in some sectors, production can not be sustained without truck scales that can weigh and determine loads.
Common areas where the weighing equipment is used include construction, farming, mining, transportation, logging, demolition and much more. Before acquiring a truck scale system, it is vital to determine the right type that will best meet your needs. The effectiveness or suitability of a truck scale is influenced by various factors. These include intended use, capacity, cost, personal preference, industry trends and more. The following are three common truck scales for sale that offer varying degrees of features and benefits.
1. Portable Truck Scales
Just as the name suggests, portable truck scales are highly mobile and easy to management. They can be moved from region to another in minutes. Unlike other truck scales for sale, these scales are manufactured from lighter-weight material, but still retain their durability. Portable truck scales feature flexible designs that make them easy to pack and move, as well as integrate read-out devices.
These portable truck weigh scales are flat and low profile so that a truck can drive it’s wheels onto the weight pad (which is why they are also called wheel weighers.) Built-in sensors detect the weight thus giving accurate readings. The weighing device comes with several benefits. It can be moved around thus can serve many purposes. Portable truck scales for sale are also very secure because the weighing units are not left at the site. Servicing and maintaining such scales is easy since it can be taken to a service centre.
2. Weighbridge Truck Scales
Also known as steel-deck scales, weighbridge truck scales are among the oldest and most common scales found in the market. Weighbridges are relatively large truck scales that can accommodate large trucks and trailers. The design of these scales resembles a bridge and is normally fixed permanently onsite. The foundation is mostly made from concrete in order to offer a strong and firm base.
Weigbridge truck scales offer a number of benefits. One, weighbridges are quite strong and sturdy, and can therefore measure high loads. Two, they are quite durable because it is made from strong materials such as steel and concrete. Three, weighbridges are suitable for many applications, ranging from farming to mining.
3. On-board Truck Sales
On-board truck scales are quite common in the market. They are common in situations that require the load to be measured quickly after the truck has been loaded, or while it’s in transit. A good example is during harvesting where farmers need to measure the grain, crop or harvest that is loaded on a truck. Before any weight is loaded, the scale which is fitted to truck, will indicate zero until materials are then added.
On-board truck scales are quite accurate due to use of sensors and no external weighing mechanisms required. They save time because the harvest or load isn’t measured again at a separate weighing site. Also, on-board truck scales require less maintenance and suffer minimal wear & tear since they are not moved from one point to another. In addition to trucks, on-board scales can also be integrated on other pieces of equipment, like rail cars or grain carts.
Getting the right kind of scale is critical especially when it comes to load management. The wrong choice of scale comes with a number of disadvantages. First, the scale may fail to give accurate reading leading to overloading. Second, a bad truck scale may accelerate the wear & tear of the truck due to exceeding the recommended weight. Three, it may attract hefty fines because of breaking the law and regulation that govern loading. Four, a user will have spend money on something that doesn’t add value to the business. The only way to avoid such drawbacks is ensuring the truck scales for sale meet the minimum recommended standards. This is mor