Unlike more conventional truck scales, onboard weighing systems are integrated onto the actual vehicles or equipment in order to weigh loads. These systems work by use of mounting sensors installed amid the chassis and axles of the equipment, vehicle or trucks. In vehicles, the load sensor system measures the deflection of the spring once the vehicle is loaded and instantly derives the weight of the load.
The measurement is made possible by electronic burden cells which applies strain gauge technology on the entire vehicle scale system. For the operator to easily record and assess the weight metrics, there is a digital read-out device which is fitted in the vehicle’s cabin. In majority of onboard weighing systems, the measurement is displayed in a huge LCD screen with well illuminated figures. In case the vehicle is fully loaded, an audible alarm produces a sound which serves as a warning to avoid overload.
In the mining industry, the bulk of production costs are experienced in transportation and load management. Weighbridges, portable truck scales and onboard weigh systems are options which can be applied for mining trucks. However, onboard weighing systems are incredibly superior and efficient in various aspects as outlined below.
Versatile Onboard Weighing Systems
Onboard weighing systems are very versatile as they can be integrated in a variety of load-bearing vehicles and equipment such as: conveyors, grain carts, haul trucks, wheel loaders, articulated trucks and mobile crushers.
These weighing scales are therefore superior to external trucks scales which are normally designed to be fitted on specific trucks. The versatility and adaptability of onboard weigh systems is also apparent in their ability to work on rough terrains and thus they are suitable in mining industry.
Highly-efficient Onboard Weighing Systems
Onboard weighing systems for mining trucks have the capability of weighing payloads while the vehicles are in motion. This help to quicken the loading and the overall weighing procedure. Onboard weighing systems for trucks are designed with revolutionary load cell technology to accurately determine and record the weight instantly.
Further, there is no need to weigh the load again at the destination. The company’s time is saved thereby enhancing efficiency and productivity which may increase profitability. Using weighbridges and portable truck scales may take a lot of company’s time and money thereby reducing the profit margins or even cause to losses.
Affordable, High ROI Onboard Systems
Onboard weighing systems are normally reasonably priced and hence more affordable compared to weighbridges and portable truck scales. The cost of buying these weighing systems is justified by the cost a company will avoid such as; overload fines, catastrophes, fuel cost and other operational costs that are likely to be incurred when using other scales. By giving exact weight at where the loading is done, unnecessary costs are greatly reduced.
The above overview is a clear indication that onboard weighing systems for trucks help to facilitate payload optimization in the mining industry. This is because of their versatility, efficiency and value compared to weighbridges and other scales such as portable truck scales. Choosing onboard weighing scales will not only improve efficiency and productivity of a mining firm but it will also increase revenue collection and profitability. Onboard truck weighing systems are therefore an excellent solution to mining industry that handle large payloads and value great profit margins.
One of the common sites in our roads today includes logistics companies and freight forwarders. These companies operate in highly sensitive business environments and small details can have a huge impact on their profits and the satisfaction of their customers in the long-run. This is the primary reason why the companies shouldn’t leave anything to chance particularly when weighing the loads they are shipping for transportation.
Ideal truck scales for freight forwarders help in preventing overloading and also enables safer and optimal loading of the vehicles. By investing in one of the reliable truck scales you will be able to provide reliable and timely services to your customers and also maximize your profit.
Truck scales are also ideal for individuals desiring to reduce variances between stated weight and the actual shipping weight. The best truck scales for freight forwarders and related transport companies include weighbridge truck scales, portable truck scales and on-board truck scales.
Weighbridge Truck Scales
Weighbridge truck scales are a good investment for permanent and semi-permanent weighing sites that need a heavy-duty truck scale. This form of truck scales can help in optimizing the weighing operations and therefore ensures faster throughput (this is important for freight forwarders profitability). These truck scales feature stronger weight sensors, durable materials, rugged designs and manufacturers observe quality standards when producing them. As a result, the scales are dependable and accurate including in the toughest industrial environments.
Depending on the use of the weighbridge truck scale and the location, you can invest in above ground or pit mounted weighbridges. Payload Pros is dependable company that specializes in both types of weighbridge scales. In addition, you can also pair it with a wider range of indicators, accessories, and software for complete customization particularly if you need complete customized weighing or data management solution. Generally, weighbridges function by utilizing several load cells capped off with flat load plates that allow accurate readings.
Portable Truck Scales
Portable truck scales are ideal in situations where portability is highly important and in places where construction of concrete foundations is impossible. The scales are suitable for 3PL companies and freight forwarders – they can handle around 80,000 pounds. These portable weighing scales are available in various configurations, lengths and capacities and therefore you will have a chance of selecting only what suites your needs.
You can also customize portable truck scales to allow usage of various peripheral components including digital weight terminals, large weight terminals and ticket and receipt printers. Companies that specialize in portable truck scales, such like AgWeigh, offer a complete array of systems for various capacities
You can run portable axle scales in dynamic weighing or in-motion mode depending on your application. The two modes allow the user to weigh their vehicles without having to stop or increasing throughput. These portable scales for truck axle weighing may also feature external or built-in battery for better weighing in the remote areas.
On-board Truck Scales
If you are looking for a cost-effective and efficient way of calculating and monitoring the weight of your trucks, then on-board truck scales are ideal for you. on-board scales basically function by monitoring changes in electrical resistance which result from payload caused strain.
After purchasing an on-board truck scale from a reputable supplier like Walz Scale, you can customize it to fit your specific measuring requirements and needs but the fundamental design wires the entire system through the display and truck ignition switch. This wiring allows for instant application. This means that the system will become active after you have ignited your vehicle. The driver monitors the load through the scales display while alarm tones warn when the weight exceeds the set limit. The scales are ideal for freight forwarders and third party logistics companies with large fleet of trucks.
For commercial vehicles that carry cargo and earthmoving machines that haul payloads, determining the weight being carried is a vital metric that demands accurate and efficient calculating. On-board weighing systems are one of the best systems in determining these critical load weights. Offering incredible efficiency and versatility for use on many different vehicles and pieces of equipment, on-board weighing systems is one form of truck scale technology that serves many functions.
On-Board weighing systems work with mounting sensors that are installed between the axle and the chassis of the vehicle. The load sensor system will measure spring deflection when the vehicle is loaded, and the on-board load weight can then be measured instantly. With a digital read-out display inside the vehicle’s cab, on-board weighing systems make it easy for operators to record and assess these important metrics.
These on-board weigh scales for trucks can are integrated with specialized software for payload and production management. For instance, the Payload Pro software platform from Walz Scale is specifically designed for operations looking to optimize production and manage stockpile inventories. Together, with the complete suite of Payload Pro software apps and on-board truck scales, companies like Walz Scale help operators better manage their production of all of their payload devices.
How On-board Weighing Systems Works
A look at the cab-mounted read-out display tells the operator the load weight. This is measured through an electronic burden cell, applying strain-gauge technology into the overall truck scale system. The cell is temperature repaid and needs minimum maintenance.
In most on-board weighing systems, the indicator shows weight on a huge LCD show with illuminated digits, and the process can not be simpler.
Features & Advantages of On-board Weighing Systems
While there are a number of advantages to using on-board weighing systems, below are five of the most paramount.
- On-board weighing systems determine the exact quantity of the materials you are loading.
- On-board weigh scales optimize your vehicle load and prevent under and over load charges.
- On-board weighing systems help to know the exact payload production value of the each load while in motion.
- On-board weigh scales help to speed up the loading and overall weighing process.
- On-board weighing systems are designed to work on all models of haul trucks, loaders, excavators, and other forms of earth moving machines.
For more information about the various types of on-board weighing systems and truck scales for sale, visit WalzScale.com to learn more.
Components of On-board Scale Systems
1. Load Cells – These components utilize a weight air transducer that changes over a power into a quantifiable electric yield. It is utilized for a suspension, freight truck. The heap cell identifies the descending power through bowing, pressure and tension.
2. Air Suspension PSI Gauges – This is a mechanical air suspension gauge designed to accurately measure the weight of any commercial truck. This type of truck scale is commonly used in farming for hog, grain, and feed businesses. The weight is shown through a standard PSI.
3. Wireless Operations & Software Sync Sync – This is a digital wireless remote-operated weight monitoring device that accurately gauges the loading weight for all types of air suspensions. It helps the driver monitor the weight safely at any location away from the loading area. The device delivers an audible alert if the truck reaches the maximum loading capacity.
4. Analog On-board Weighing – This is a gauging device calibrated to show the weight of the cargo kilograms. This type of the weighing system works on any type of air suspension.
The Last Word on On-board Scales
Overloading or underloading is the most common problem encountered by those who engage in the trucking industry. To eliminate this kind of problem, on-board scales are now able to offer maximum efficiency. Certain models can accurately display on-the-ground weight for steering, drive and trailer axles. Some are not affected by altitude, temperature or humidity.
On-board truck scale technology allows trucking companies to effectively monitor and manage weight compliance, which in turn eliminates overweight fines that can be imposed by federal and local authorities when monitored at any required checkpoint.
Accurate weight monitoring allows for maximum load efficiency, thereby decreasing the overall cost-per-mile for the load-hauling industry. Using on-board scales is indeed quite a benefit for vehicle owners to consider.