With the present competitive climate, almost every business has to look harder on ways it can cut down on its costs to become more efficient. With many businesses that have taken action for this to happen, it is hard to see how far they can go without causing harm in the long run.
However, from a logistics and transportation viewpoint, it is visible that most people are not taking advantage of the new technology available. It is often viewed as a dispensable outlay, but truth is, investing in modern weighing-technology such as on board truck scales, is beneficial. Here are the reasons why:
Saves Time and Money
On board truck scales help many businesses save on time and money. This is simply because these systems weigh loads straight from the vehicle or equipment that a business uses. By doing so, one can minimize downtime by removing all needless or superfluous steps in a payload management procedure. With diesel costs continuing to rise, operators are searching for ways to be more resourceful. This is one of the ways that is used to achieve this.
Benefits of using on board scales extend into varied areas including industrial and heavy duty scale weighing. Mining sites can also incorporate such weighing methods in various types of vehicles like backhoes, articulated trucks and even as rail car scales too. These solutions are advantageous to agricultural applications, more especially when harvesting and the crucial aspect of business is perfect payloads.
One company that’s a leader in on board scale technology is Walz Scale of Peoria, Illinois. Although they specialize in on board scales for trucks, they also integrate on board scales systems on other more specialized vehicles and pieces of equipment, like conveyor belts. Check out this video from Walz Scale to learn more.
Using an on board truck scale or trailer scale increases efficiency too. Unlike other conventional methods used in truck scales, on board scales optimize efficiency for different weighing and operations systems. Because weight loads can be tracked and determined during transport, an additional time and energy taken to measure payloads is minimized.
For this reason, on board scale systems are ultimate for specific applications. For example, mining companies may use specified on board scales, as well as farmers who wish to get rid of some steps during harvesting. Applications are limitless when it comes to on board scales.
Besides increasing efficiency, avoiding an overload fine or catastrophes justifies the price of having on board truck scales fitted to one’s truck or trailer. The technology is tested and tried and has later been proven to be reliable and effective. Weight is everything in a trucking industry. There is just no basis, with the easy to use, reasonably priced, reliable and precise on board truck scale system available today, that an on board truck scale should not be regular equipment for one’s truck. It is a must-have.
On board truck scales are here to stay. Reasonably priced and user-friendly, these truck scales offer a user many advantages including increased revenues, increased operational savings, reduced fuel use and increased safety. Operators that have used these scales already are experiencing these results triumphantly.
One may not realize it at first, but these weighing scales are just what one needs in their agricultural industry. On the flip side, why assume new technology that saves one all that hassle when all they need to do is to invest in it and experience the benefits?
Every business must have the ability to measure its output accurately if it hopes to make profits. The need for precise measurement is even greater in the mining industry. Valuable materials extracted have to be measured to highly accurate units. Rail scales are used in measuring products extracted and processed within large industrial operations and therefore perform an important function.
In most cases, the materials transported via rail from the mine end up on other forms of transports such as trucks or even ships before heading to their final destination. There is a need to be clear on the real weight of the products before they are transferred to another carrier. Road transport is particularly sensitive because any overloading can lead to huge fines to the transporter.
Value & Benefits of Rail Scales for Mining Operations
Apart from ensuring that rail cars are not overloaded, computing the weight of the products in mining sites gives the management the records of the actual amount of products leaving their mine. The use of rail scales also minimizes the rejection of consignments delivered to the port on the basis of not meeting or exceeding their expected weight.
The benefit of calculating the weight of the mining payload is that it allows the company to make a record of materials dispatched from the mine over a certain period of time. Further, it ensures that the transporter taking over the consignment gets an evenly balanced load. Any unverified weight may lead to uneven loading that poses a danger to the transporter.
In addition, rail scales can eliminate the need for large and expensive truck scales that would otherwise be required if the materials are not measured at the point of exit. The use of the scales on the rails means that mining companies do not have to spend their limited resources on the construction of weighbridges. It also means that there is less damage on the rail line due to the controlled weight.
Primary Types of Rail Scale Systems
There are two main types of rail scales, these are static rail scales and in-motion rails scales. Depending on the circumstances, mining industry operators may choose to use either of the two. However, the most miners prefer scales that measure goods while in motion because they are easier to use and are more efficient.
Static Rail Scales
Static types of rail scales are best for measuring rail cars that hold products that sit in one location for some time. This type of rail scale is fitted on any part of the rail. The car being measured has to be stationary on top of the scale to get an accurate measurement.
In-motion Rail Scales
These types of scales are very effective and accurate and are the preferred choice for many miners. One may opt for an in-motion scale that can be placed anywhere on the line and set up in as little as 30 minutes. There is also an option of portable in-motion rail scales that can be used anywhere along the rail line. Some of these scales come with smart software that provides fast reports on the weight of the rail cars.
Mining companies no longer have to spend a lot of money on rail measuring solutions. The use of rail scales makes it easier for them to get faster and more accurate results.
The Walz Load Scanner was recently unveiled and its capabilities have stoked the interests of many companies involved in payload management, particularly mining, construction, and farming operations.
In essence, with the Walz Load Scanner system, loaded trucks that are carrying valuable and monetize-able payloads (e.g. coal, grain, building materials, etc.) can be easily scanned to produce a 3D image of the truck bed passing through. This not only ensures that trucks are fully top-off (to ensure efficiency in one’s operation,) but this also helps in measuring and calculating the value of these loads for future transactions.
How Does The Load Scanner System Work?
The Walz Load Scanner system functions via the following steps:
1. An empty truck will be scanned at the start. A series of 3D laser scanners will be used to scan the unit.
2. Information on how much it weighs will then be calculated by a computer program. It will analyze the depth and intensity of a load and create a 3D image of how it is loaded.
3. The information on the load scan will be stored in the device’s memory bank.
4. The truck can go through again when it is filled with all of the materials it is to carry around.
5. The results of the measurement will then be generated. It will analyze the depth and intensity of a load and create a 3D image of how it is loaded.
A Fully Functional Load Scanner Setup
This is a great and functional load scanner system that can work wonders for all kinds of different scanning and measuring functions. It has many functions that make it fully worthwhile:
- The load management software (that comes with most load scanner packages) will create a fully 3D layout of how the items in the unit were measured. This layout will show information on things like how the materials are loaded, any compaction in the space and whether or not any spillage has taken place at a given time.
- All data can be sent in a wireless manner to a computer or a mobile device that has the software. The key is to link the device up to the scanners so all data can be read as necessary from any device.
- Load tickets can also be generated by the load scanner system by WalzScale.com. These tickets are necessary for reading information on each load that comes about. This is used for not only reporting on items but to also ensure that clients are billed properly based on what is being transported at a given time.
Many Different Advantages
There are several great features of the Walz Load Scanner that have made it one of the most trusted units in the market.
- All data can be printed out as needed or stored on a cloud-based platform as needed.
- The readouts that are printed are fully detailed and give off more than enough information with regards to how different items are to be measured and used.
- RFID and video recognition systems may be added to the load scanner if needed. This is to create a better overall look that fits in with the demands one has for getting items ready.
- All of this works well for trucks as they are in motion. It could potentially reduce the overall stopping time for a vehicle as needed.
Businesses and other entities that need to get their trucks measured and reviewed the right way can trust the Walz Load Scanner. This will quickly and easily measure the weight of a truck in order to get a full idea on what is being carried. The setup works quite well for ensuring that the right materials are measured and checked as needed.