Truck scales are vital tools in payload weighing and management of mined materials and extracted resources. Truck weighing systems come in many different designs for specific weighing operations and application requirements.
While there are many types of truck scales and heavy-duty weighing systems available, in this article we highlight three of the most advanced weighing systems that optimize payload management processes. We also discuss how these truck scale systems facilitate more efficient weighing operations and payload management.
On-board Weighing Systems
On-board weighing systems, most commonly on-board truck scales, are integrated on the vehicle and can provide the weight of the vehicle that integrates it without the need for external weighing system. They are seamless installed on the chassis of the truck and the interface is provided at the driver’s cab.
On-board truck scales are equipped with a number of features to offer the following advantages
They are versatile and can be integrated with many types of trucks.
They are well design to withstand high load and ease usability.
Properly calibrated on board truck scales are highly accurate and reliable.
On-board scales are some of the most beneficial truck scales among the users of tractor trailers, wheel loaders, haul trucks, and other equipment. For more information about on-board truck scales, visit WalzScale.com.
Portable Weighing Systems
Portable weighing systems (such as portable axle scales and wheel weighers) are designed to be highly functional, easy to use, and accurate. The portable weighing scales by Walz have more advantages as compare to others since they are available in different lengths, specification and configurations. Therefore, they can weigh a wide range of vehicles, whether single or multiple axles. Portable weighing scale systems features the following:
Most systems are equipped with overload protection features, particularly heavy-duty wheel load weighers
They are heavy duty weighing scales as they can weigh several tons of weight.
The portable truck axle scales include optional ramps to be used in adverse terrain and undulating.
Available in different sizes and weighing capacities.
They can measure a wide range of vehicle, ranging from mining trucks to farming vehicles.
The portable truck scales are designed to be easy to use and carry less space therefore less training in required using it.
Load Volume Scanner Systems
Load scanning technologies have greatly revolutionized loading management operations. The load volume scanner system is not actually not a weighing scale but an alternative to use for scanning and calculating load volumes and converting it to weight metrics. This volumetric load scanning technology not only facilitates easy handling and enhances portability but also increase speed of producing accurate measurements.
Load scanners are only ideal for mining companies that demands in-motion weighing operations. It provides a simple and easy to install solutions for weighing needs and provide an alternative to the usual truck scales. It aids in optimizing the productivity and efficiency of your regular operations and also improving data analysis approach.
Load volume scanner systems can easily analyze high definition 3D images produce and troubleshoot distribution efficiencies. most of these Load Volume Scanner Systems integrate a software called payload pro operating systems, which ease correction and management of load scan data.
The Walz Load Scanner is an in-motion volumetric load scanning system that is highly accurate, fast, and simple to install and operate. As a revolutionary alternative to truck scales and large, expensive weighing systems, the Walz Load Scanner’s volumetric load scanning capabilities seamlessly calculates volume metrics into weight in matter of seconds.
With this highly-advanced load volume scanning technology, operators can view high definition 3D volume images of truck loads, helping them optimize loading operations. The Walz Load Scanner is also integrated with the Payload Pro Operating System, a proprietary software platform developed by Walz. Compatible on virtually all types of computers and mobile devices, users can monitor, track, and manage load scan data remotely from any location.
Learn more about the Walz Load Scanner at LoadScanner.com or check out some of the industry applications in which this technology is being integrated.
Load Scanner for Caterpillar Production Studies
Caterpillar looks to Walz and the load scanner system for an advanced payload management solutions for its production testing and development needs. The Walz Load Scanner was used in conjunction with the company’s portable weigh scales to verify vehicle loads and load position.
The fully automated load scanner was proven to drastically improve operational efficiencies and data management compared other payload management systems Caterpillar deployed in the past.
Load Scanner for Dredging
Dredging operations can improve their process while realizing greater production numbers to their clients. The portable, in-motion Walz Load Scanner system is an exceptional tool for dredging contractors and end users who are seeking a precise solution to determine the actual amount of material that has been removed by any dredging operation.
Load Scanner for Waste Management
The Walz Load Scanner has been deployed and tested at numerous waste management facilities in North America. Onsite testing has proven that the load scanner system is very capable of improving overall process flow for managing the following conditions:
Daily cover loads
Storm debris loads
Contract dirt loads
Load Scanner for 3D Load Profiling
Mining operations trun to the Walz Load Scanner system to provide an advanced load profiling solution for their haulage fleets of mining trucks. The 3D volume load scan images provide allow mining operations to improve shovel operator performance as well as track mining truck body fill factors.
Load Scanner for Mulch Biomass Load Scanning
The possibilities of applications behind the Walz Load Scanner are virtually endless. A great example is how the load volume scanner system helps with mulch biomass operations and ensuring long truck bed loads are sufficiently loaded, scanned, and measured for adequate throughput.
If you’re seeking best-in-class load scanner technology, then look no further than the Walz Load Scanner. See how the load scanner is making further advancements by visiting WalzScale.com.
Walz Scale is a global leader in truck scales and precision weighing equipments. Its weighing scales are popular among businesses that deal in transportation, recycling, mining, and agriculture and laboratory transportation.
The popularity of its products across various industries is because of their high quality, innovation technology and unrivaled customer support. The company further makes it possible for different people and businesses with different budgets to use their products by renting them. Furthermore, the company can help your business achieve its maximum performance by providing individually tailored Walz Scale solutions that meet your environment special needs.
Walz Scale also prides in its ability to offer load management solutions that stretch far beyond truck scales. Its world-class load scanner technology is supported by top of the line software for tracking and management. Its load management software and technology platforms are mostly integrated with various truck scales to offer you with optimized solution for maximum throughput.
The company became leader in provision of exceptional weighing solutions thanks due to its unrivaled dedication to technology based solution. Some of the popular weighing solutions by Walz include on-board scales, conveyor belt scales, wheel loader scales, rail scales and weighbridge scales, among other mining scale systems.
Walz weighing scales are not only designed to gather valuable data but also to help in processing and transfer of data to management information systems of the users. Walz in-line to remain true to its name as the leader in weighing solutions, has come up with a revolutionary 3D Payload Scanning Technology convenient for many different applications beyond mining, such as harvest management for farmers, biomass, construction, and waste management.
Enter The Revolutionary 3D Payload Volume Scanner System
The 3D Payload scanner technology works by incorporating advanced data management software and laser scanners to provide users with cost effective and accurate way of determining the actual volume in their trucks. Unlike other truck scales, the revolutionary 3D Payload scanner by Walz operates while the vehicle is in motion, which ensures increased vehicle throughput while still offering real time load volumes.
It is convenient and flexible to use the 3D load scanner system as it can be configured in several different ways. You can mount it permanently or on a block or even as a mobile system on trailers enabling you to manage your mining loads at multiple locations effortlessly.
The system scans trucks when empty and loaded to get the actual carried volume. It is possible to save empty scans of your trucks on the system eliminating the need to rescan your empty trucks resulting in greater output. The system is also highly accurate and reliable eliminating the need for manually counting or guessing the truck loads.
Walz Payload Scanner is also highly economical for mining industry as it eliminates the need for costly, heavy-duty truck scales as it can be operated and accessed remotely. The ability to operate and access manually makes it possible to set up the system and run it without staff on the site.
The system further offers you with an option to save data in a web based cloud reporting site, which enables you to monitor your mining operations in real time from tablets and mobile phones. The system is also designed to withstand harsh conditions. The system can be left to operate on its own for years without the need servicing or maintenance in different climate and weather conditions.
Payload Scanner Features
3D Imagery: The system lets you see in real time what your trucks are carrying. The scan report offers you insight on material compaction, load position, spillage and carry back. This is visible through the 3D images produced by the system.
Mounting Hardware: The system has an effective design that allows it to be mounted as to be above the trucks. The design enables it withstand different weather and terrain conditions for an extended durability. It is also easy to weigh trucks as they just need to pass under the scanning post. The system is easy to install. Furthermore, the absence of physical contact eliminates the need for regular maintenance and servicing.
Payload Pro Operating Platform: The load scanner system comes with an exciting operating platform that allows you to manage information retrieved from each truck remotely. You can also sync data through cloud to allow you access data from anywhere.
While Walz has designed many mining related weighing scales designed to reduce complexity and challenges of weighing, the 3D Load Scanner System is on class of its own. It not only helps mining industry improve efficiency and throughput, but it also helps reduce costs associated with weighing systems as you do not need staff to operate the system or even a technician to undertake regular servicing and maintenance.