Onboard Weighing System for Mining Trucks Optimize Payload Management
Unlike more conventional truck scales, onboard weighing systems are integrated onto the actual vehicles or equipment in order to weigh loads. These systems work by use of mounting sensors installed amid the chassis and axles of the equipment, vehicle or trucks. In vehicles, the load sensor system measures the deflection of the spring once the vehicle is loaded and instantly derives the weight of the load.
The measurement is made possible by electronic burden cells which applies strain gauge technology on the entire vehicle scale system. For the operator to easily record and assess the weight metrics, there is a digital read-out device which is fitted in the vehicle’s cabin. In majority of onboard weighing systems, the measurement is displayed in a huge LCD screen with well illuminated figures. In case the vehicle is fully loaded, an audible alarm produces a sound which serves as a warning to avoid overload.
In the mining industry, the bulk of production costs are experienced in transportation and load management. Weighbridges, portable truck scales and onboard weigh systems are options which can be applied for mining trucks. However, onboard weighing systems are incredibly superior and efficient in various aspects as outlined below.
Versatile Onboard Weighing Systems
Onboard weighing systems are very versatile as they can be integrated in a variety of load-bearing vehicles and equipment such as: conveyors, grain carts, haul trucks, wheel loaders, articulated trucks and mobile crushers.
These weighing scales are therefore superior to external trucks scales which are normally designed to be fitted on specific trucks. The versatility and adaptability of onboard weigh systems is also apparent in their ability to work on rough terrains and thus they are suitable in mining industry.
Highly-efficient Onboard Weighing Systems
Onboard weighing systems for mining trucks have the capability of weighing payloads while the vehicles are in motion. This help to quicken the loading and the overall weighing procedure. Onboard weighing systems for trucks are designed with revolutionary load cell technology to accurately determine and record the weight instantly.
Further, there is no need to weigh the load again at the destination. The company’s time is saved thereby enhancing efficiency and productivity which may increase profitability. Using weighbridges and portable truck scales may take a lot of company’s time and money thereby reducing the profit margins or even cause to losses.
Affordable, High ROI Onboard Systems
Onboard weighing systems are normally reasonably priced and hence more affordable compared to weighbridges and portable truck scales. The cost of buying these weighing systems is justified by the cost a company will avoid such as; overload fines, catastrophes, fuel cost and other operational costs that are likely to be incurred when using other scales. By giving exact weight at where the loading is done, unnecessary costs are greatly reduced.
The above overview is a clear indication that onboard weighing systems for trucks help to facilitate payload optimization in the mining industry. This is because of their versatility, efficiency and value compared to weighbridges and other scales such as portable truck scales. Choosing onboard weighing scales will not only improve efficiency and productivity of a mining firm but it will also increase revenue collection and profitability. Onboard truck weighing systems are therefore an excellent solution to mining industry that handle large payloads and value great profit margins.